Hello there. Long time no see. I've been sick, the heat in my building broke (making it too cold to sleep, much less print), I've been helping people design invitations that I'll print in the next couple months, I've been buying and sorting new (to me) type, and I've been looking for a bigger press (with mixed luck - more on that later). Busy with so much that's letterpress related except blogging and printing.
I have done one project recently, which is actually part one of a large
(for me) wedding suite for a friend. I'll be printing the rest of it in
the coming week, but I wanted to post specially about the save the
dates we sent out a couple weeks ago.
I try not to push my press or come close to exceeding its limits. One reason for this is that the printing isn't always as good, but also I've read horror stories about press parts snapping under the pressure or overloaded, over-tightened chases snapping. Stories that fill you with fear...and caution. With that said, these save the dates pretty much pushed the press to the limit (my limit - which is a perfectly safe limit) and required some fancy-ass makeready.
My friends who are getting married are artists and have designed all the components of the invitations with assistance from me on what works well for letterpress printing. We sent all the files to Owosso Graphics and had plates made and mounted type high on wood. I have been waffling on whether I can make the monetary investment to purchase either a boxcar base or a honeycomb base and which of those I would want to go with anyway, so type-high wood mounted plates that can be printed at home or another shop it is. If anyone has really strong feelings about either system, please weigh in. Right now I'm leaning towards Boxcar, but a week ago I was firmly in the honeycomb camp.
The save the date measured 4x6, so of course I had doubts about printing it on the 5x8 Kelsey, but we were sort of pressed for time and I wasn't sure what press rental options I would have. Since the happy couple wanted to send out the save the date as a postcard that wouldn't get too beat-up in the mail, they chose a hard, thin stock and bought pre-cut 4x6 cards. I could tell by touching the cards that impression would be pretty difficult to come by, so we just decided to go ahead and print it on my Kelsey, get a good print and say to hell with impression this time.
As you can see, the form was too large for me to use the gripper bars properly, so I used a rubber band stretched between them to hold the card down. I stupidly threw away most of my early test prints, but really the print was pretty good from the first. The side at the top of the chase was consistently printing lighter that the rest, and this was somehow not fixable by tightening the impression screws or changing the overall packing, so I taped some newsprint over that part of the tympan and that solved that. After doing that, there were light bits here and there, but no major problems that weren't fixable by by-the-book makeready.
Yes, that's right. I did major, proper makeready for the first time in a while and it was fantastic. I've always had trouble with the concept of accurately placing the makeready sheet under the tympan and the first packing layer so that everything lines up properly, but this time I got it down. I think my stumbling block has always been that I wanted the makeready sheet to be the same size as the packing sheets, so I wanted to pull the proof before setting the guage pins, but without the guage pins you can't really hold the sheet in place. This time I had the brilliant idea of pulling my proof on tracing paper using the guage pins for proper positioning and taping it to one of the packing sheets. Brilliance can be a relative thing. I first made sure that the packing was pretty much correct but needed a tiny bit more, so that the addition of one sheet of tracing paper would be perfect and I pulled my final couple proofs with an extra layer of tracing paper behind the paper I printed on.
To make sure that everything lined up properly I cut a slit through the tracing paper, tympan, and first couple sheets of packing while the tracing paper was positioned but before I printed onto the tracing paper. You can see the slits circled in white below.
I placed the finished makeready sheet behind the tympan and one sheet of packing and used my handy slit in the layers to properly line everything up. This was especially useful since I did have to remove the sheet and add a bit more makeready here and there after pulling more proofs. You can't really see it in the below photo, but there are three more packing sheets and the pressboard behind that. I used regular cover for this packing; I tried a sheet of softer paper, but harder was definitely working better for this. Packing is something I need to experiment with more, to really understand the difference between hard or soft packing and different printing papers, so you can hopefully expect a report on that at some point.
I have to make a couple points here. 1. I was really very pleased with how well the Kelsey and I, working together, were able to achieve such a nice consistent print of such a large form. Kelseys have a bad reputation, and they really aren't the easiest presses to work with given their limitations, but I think I've learned so much more by using my press than I would have if I had started out with a Pilot or a Pearl. Or a Vandercook. Part of me thinks that a monkey could print adequately on a Vandercook, which isn't to say that I would kick it out of bed for eating crackers (the Vandercook, I mean). 2. By-the-book makeready is awesome. It may take a bit more carefulness and thought at first, but the consistency and quickness of results make up for that. I'm often a bit slapdash with my makeready. I'll pull a proof right onto the tympan and slap on some scotch tape. I still think that's perfectly fine if it's two letters printing crappily, but I've also ended up in a situation where I've taken it too far and had a ridiculous amount of tape or paper right on the tympan. I'm reformed though! I'm now a proper makeready kind of girl. And honestly you feel so proud of yourself for doing it that it's worth it for the self congratulation alone.
Below is the final project, and in a couple weeks I'll post pictures of the rest of the wedding material (envelope, invitation, RSVP 2-sided postcard). We wanted to wait until the guests receive the invitations before showing them anywhere else. As a huge bonus, the bride is a wonderful photographer (she took the picture of my shop cat, Gus), so at least for once the pictures I post will be high quality!